Recommendations for restoration of culvert using metal corrugated structures

published:
Number: Issue 30(2024)
Section: Hydrotechnical construction, water engineering and water technology
The page spacing of the article: 321-337
Keywords: highway, construction, restoration, culvert, metal corrugated structure.
How to quote an article: Mykola Harkusha. Recommendations for restoration of culvert using metal corrugated structures. Dorogi і mosti [Roads and bridges]. Kyiv, 2024. Issue 30. P. 321–337 [in Ukrainian].

Authors

National Transport University (NTU), Kyiv, Ukrainе
https://orcid.org/0000-0002-5388-0561

Summary

Introduction. The reliability and durability of culverts are affected by static and dynamic loads from vehicles and temperature and climatic influences, the destructive force of water flow, abrasive destruction, corrosion of the material, shortcomings in the choice of structures and unsatisfactory design, all of which cause the premature collapse of the structure. Today, culverts made of metal corrugated structures (hereinafter referred to as metal corrugated structures) are widely used. The well-known advantages that justify the choice of such a solution are mainly a short term and a relatively low cost of construction, construction provided that the appropriate technological regime is observed does not cause any particular problems. Therefore, there is a need to develop a recommendation for the restoration of culverts using metal corrugated structures.

Problems. It was established that there is a need to restore culverts without stopping the movement of vehicles.

Goal. It consists in offering approaches for the restoration of culverts using metal corrugated structures.

Results. Recommendations for the restoration of culverts using metal corrugated structures are offered, with recommendations for the selection of materials and the organization and technology of culvert restoration works.

Conclusions. Today, a large number of culverts are in an unsatisfactory condition, having not served their predicted service life. Having damage and abrasion caused by corrosion, which affects the transfer of soil and the washing out of cavities and settling of the culvert over time. Soil erosion will cause the culvert to lose stability, which will cause the road to collapse.

The application of the “casing” method facilitates trenchless culvert repair to the maximum advantage of leaving the pipe serviceable during the repair, returning the pipe to original condition or better. Trenchless repair is appropriate when a culvert loses its structural integrity but has not completely failed or collapsed. A standard method for evaluating the cost/benefit of this repair method is to perform a life-cycle cost analysis to determine how the upfront costs pay off over time.

Once a culvert is identified as needing attention, a decision must be made as to whether that particular structure should be completely replaced or a repair and rehabilitation program should be undertaken. Factors influencing this decision include the extent of damage the culvert has sustained; site conditions; impact of vehicle traffic; the relative costs of either approach; availability of financing; safety issues applicable to each type of structure; and an estimate of the remaining service life of the existing culvert, whether repaired or not.

We are working on the proposal of approaches to the restoration of culverts using metal corrugated structures.

References

  1. Onyshchenko A. M., Harkusha M. V., Klymenko M. I., Harkusha I. yu. Doslidzhennya ta analiz tekhnolohiyi vidnovlennya hidrotekhnichnykh sporud transportnoho budivnytstva z dorozhnikh vodopropusknykh trub metodom hilʹzuvannya. Dorohy i mosty. Kyiv, 2023. Issue 28. Р. 203–220. DOI: https://doi.org/10.36100/ dorogimosti2023.28.203 [in Ukrainian].
  2. Wagener, Bruce D., Leagjeld, Eric E. (2014). Culvert Repair Best Practices, Specifications and Special Provisions — Best Practices Guidelines. URL: https://hdl.handle.net/20.500.14153/mndot.2945 [in English].
  3. Jin, He. (2016). Decision-Making Guidance for Selecting Culvert Renewal Techniques. All Dissertations. 1726. URL: https://open.clemson.edu/ all_dissertations/1726 [in English].
  4. Handbook of steel drainage & highway construction products. (2009). Corrugated Steel Pipe Institute. Canada: American Iron and Steel Institute [in English].
  5. VBN V.2.3-218-198:2007 Sporudy transportu. Proektuvannya ta budivnytstvo sporud iz metalevykh hofrovanykh konstruktsiy na avtomobilʹnykh dorohakh zahalʹnoho korystuvannya [Departmental Building Regulations (VBN V.2.3-218-198:2007) Transport facilities. Design and construction of structures made of metal corrugated structures on public highways]. Kyiv, 2007. 51 p. (Information and documentation) [in Ukrainian].
  6. Posibnyk do VBN V.2.3-218-198:2007 Sporudy transportu. Proektuvannya ta budivnytstvo sporud iz metalevykh hofrovanykh konstruktsiy na avtomobilʹnykh dorohakh zahalʹnoho korystuvannya [Guide to Departmental Building Regulations (VBN V.2.3-218-198:2007) Transport facilities. Design and construction of structures made of metal corrugated structures on public highways]. Kyiv, 2007. 124 p. (Information and documentation) [in Ukrainian].
  7. DSTU EN 10025-1:2007 Vyroby haryachekatani z konstruktsiynoyi stali. Chastyna 1. Zahalʹni tekhnichni umovy postachannya (EN 10025-1:2004, IDT) [State Standard of Ukraine (DSTU EN 10025-1:2007) Products are hot-rolled from structural steel. Part 1. General technical conditions of supply]. Kyiv, 2007. 23 p. (Information and documentation) [in Ukrainian].
  8. DSTU EN 10169:2018 Prokat ploskyy stalevyy z orhanichnym pokryttyam, nanesenym na bezperervnykh liniyakh farbuvannya rulonnoho metalu (za tekhnolohiyeyu koylkoutinhu).
    Tekhnichni umovy postachannya (EN 10169:2010 + А1:2012, IDT) [State Standard of Ukraine (DSTU EN 10169:2018) Rolled flat steel with an organic coating applied on continuous lines of painting rolled metal (using coil coating technology). Technical conditions of supply]. Kyiv, 2018. 37 p. (Information and documentation) [in Ukrainian].
  9. National Corrugated Steel Pipe Association. URL: https://ncspa.org/steel-product/corrugated-steel-pipe-coupling-systems/ (data zvernennya: 01.09.2024) [in English].
  10. DSTU B V.2.7-46:2010 Budivelʹni materialy. Tsementy zahalʹnobudivelʹnoho pryznachennya. Tekhnichni umovy [State Standard of Ukraine (DSTU B V.2.7-46:2010) Building materials. Cements for general construction purpose. Technical conditions]. Kyiv, 2010. 21 p. (Information and documentation) [in Ukrainian].
  11. DSTU EN 934-2:2019 Dobavky dlya betoniv i budivelʹnykh rozchyniv. Zahalʹni tekhnichni umovy. Chastyna 2. Dobavky dlya betoniv. Vyznachennya, vymohy, vidpovidnistʹ markuvannya, etyketuvannya (EN 934-2:2009 + A1:2012, IDT) [State Standard of Ukraine (DSTU EN 934-2:2019) Additives for concrete and construction solutions. General technical conditions. Part 2. Additives for concrete. Definition, requirements, conformity of marking, labeling]. Kyiv, 2019. 24 p. (Information and documentation) [in Ukrainian].
  12. DSTU B V.2.7-75-98 Budivelʹni materialy. Shchebinʹ ta hraviy shchilʹni pryrodni dlya budivelʹnykh materialiv, vyrobiv, konstruktsiy ta robit. Tekhnichni umovy [State Standard of Ukraine (DSTU B V.2.7-75-98) Building materials. Crushed stone and gravel are natural dense for building materials, products, constructions and works. Technical conditions]. Kyiv, 1998. 17 p. (Information and documentation) [in Ukrainian].
  13. DSTU B V.2.7-32-95 Budivelʹni materialy. Pisok shchilʹnyy pryrodnyy dlya budivelʹnykh materialiv, vyrobiv, konstruktsiy i robit. Tekhnichni umovy [State Standard of Ukraine (DSTU B V.2.7-32-95) Building materials. Dense natural sand for building materials, products, constructions and works. Technical conditions]. Kyiv, 1995. 35 p. (Information and documentation) [in Ukrainian].
  14. DSTU B V.2.7-210:2010 Budivelʹni materialy. Pisok iz vidsiviv droblennya vyverzhenykh hirsʹkykh porid dlya budivelʹnykh robit. Tekhnichni umovy [State Standard of Ukraine (DSTU B V.2.7-210:2010) Building materials. Sand from screenings of crushed erupted rocks for construction works. Technical conditions]. Kyiv, 2010. 26 p. (Information and documentation) [in Ukrainian].
  15. DSTU-N B V.2.7-175:2008 Budivelʹni materialy. Nastanova shchodo zastosuvannya khimichnykh dobavok u betonakh i budivelʹnykh rozchynakh [State Standard of Ukraine (DSTU-N B V.2.7-175:2008) Building materials. Guidelines for the use of chemical additives in concrete and construction mortars]. Kyiv, 2008. 31 p. (Information and documentation) [in Ukrainian].
  16. DSTU B V.2.7-128:2006 Budivelʹni materialy. Dobavky aktyvni mineralʹni ta dobavky-navpovnyuvachi do tsementu. Tekhnichni umovy [State Standard of Ukraine (DSTU B V.2.7-128:2006) Building materials. Active mineral additives and filler additives for cement. Technical conditions]. Kyiv, 2006. 12 p. (Information and documentation) [in Ukrainian].
  17. DSTU B V.2.7-273:2011 Voda dlya betoniv i rozchyniv. Tekhnichni umovy (HOST 23732-79, MOD) [State Standard of Ukraine (DSTU B V.2.7-273:2011) Water for concrete and solutions. Technical conditions]. Kyiv, 2011. 6 p. (Information and documentation) [in Ukrainian].
  18. DSTU ISO/IEC 17050-1:2006 Otsinka vidpovidnosti. Deklaratsiya postachalʹnyka pro vidpovidnistʹ. Chastyna 1. Zahalʹni vymohy (ISO/IEC 17050-1:2004, IDT) [State Standard of Ukraine (DSTU ISO/IEC 17050-1:2006) Compliance assessment. Supplier Declaration of Conformity. Part 1. General requirements (ISO/IEC 17050-1:2004, IDT)]. Kyiv, 2006. 11 p. (Information and documentation) [in Ukrainian].
  19. DSTU ISO/IEC 17050-2:2006 Otsinyuvannya vidpovidnosti. Deklaratsiya postachalʹnyka pro vidpovidnistʹ. Chastyna 2. Pidtverdzhuvalʹna dokumentatsiya (ISO/IEC 17050-2:2004, IDT) [State Standard of Ukraine (DSTU ISO/IEC 17050-2:2006) Compliance assessment. Supplier Declaration of Conformity. Part 2. Supporting documentation (EN ISO/IEC 17050-2:2004, IDT; ISO/IEC 17050-2:2004, IDT)]. Kyiv, 2006. 9 p. (Information and documentation) [in Ukrainian].
  20. DSTU B V.2.7-215:2009 Budivelʹni materialy. Betony. Pravyla pidboru skladu  [State Standard of Ukraine (DSTU B V.2.7-215:2009) Building materials. Concretes. Rules of composition selection]. Kyiv, 2009. 13 p. (Information and documentation) [in Ukrainian].
  21. DSTU-N B V.2.7-299:2013 Nastanova shchodo vyznachennya skladu vazhkoho betonu
    [State Standard of Ukraine (DSTU-N B V.2.7-299:2013) Guidelines for determining the composition of heavy concrete]. Kyiv, 2013. 91 p. (Information and documentation) [in Ukrainian].
  22. DSTU EN 14889-2:2022 Fibra dlya betonu. Chastyna 2. Fibra polimerna. Vyznachennya, vymohy ta otsinka vidpovidnosti (EN 14889-2:2006, IDT) [State Standard of Ukraine
    (DSTU EN 14889-2:2022) Fiber for concrete. Part 2. Polymer fiber. Definition, requirements and conformity assessment]. Kyiv, 2022. 30 p. (Information and documentation) [in Ukrainian].
  23. DSTU 9208:2022 Betony vazhki. Tekhnichni umovy [State Standard of Ukraine (DSTU 9208:2022) Concrete is heavy. Technical conditions]. Kyiv, 2022. 31 p. (Information and documentation) [in Ukrainian].
  24. DSTU B V.2.7-96-2000 Sumishi betonni. Tekhnichni umovy (HOST 7473-94) [State Standard of Ukraine (DSTU B V.2.7-96-2000) Concrete mixes. Technical conditions (GOST 7473-94)]. Kyiv, 2000. 40 p. (Information and documentation) [in Ukrainian].
  25. DSTU B V.2.7-79-98 Mastyky hidroizolyatsiyni butylkauchukovi i bitumno-butylkauchukovi. Tekhnichni umovy [State Standard of Ukraine (DSTU B V.2.7-79-98) Waterproofing butyl rubber and bitumen-butyl rubber mastics. Technical conditions]. Kyiv, 1998. 31 p. (Information and documentation) [in Ukrainian].
  26. DSTU B V.2.7-108-2001 Budivelʹni materialy. Mastyky pokrivelʹni ta hidroizolyatsiyni. Zahalʹni tekhnichni umovy (HOST 30693-2000) [State Standard of Ukraine (DSTU B V.2.7-108-2001) Building materials. Roofing and waterproofing mastics. General technical conditions]. Kyiv, 2001. 15 p. (Information and documentation) [in Ukrainian].
  27. DSTU EN 681-1:2019 Ushchilʹnyuvachi elastomerni. Vymohy do ushchilʹnyuvalʹnykh materialiv dlya zʺyednanʹ vodoprovidnykh ta drenazhnykh truboprovodiv. Chastyna 1. Vulkanizovana huma (EN 681-1:1996/A1:1998, IDT) [State Standard of Ukraine (DSTU EN 681-1:2019) Elastomeric seals. Requirements for sealing materials for connections of water supply and drainage pipelines. Part 1. Vulcanized rubber]. Kyiv, 2019. 19 p. (Information and documentation) [in Ukrainian].
  28. Onyshchenko A. M., Harkusha M. V. Analiz perspektyvy zastosuvannya remontu, metodom hilʹzuvannya, vodopropusknykh trub, yak riznovydu hidrotekhnichnykh sporud transportnoho budivnytstva. Suchasni tekhnolohiyi ta dosyahnennya inzhenernykh nauk v haluzi hidrotekhnichnoho budivnytstva ta vodnoyi inzheneriyi: zb. nauk. pr. Kherson: KHDAEU, 2021. Issue  3. Р. 147–150 [in Ukrainian].