Optimization of the preparation temperature, content of energy-saving additive and asphalt crumb during the production of warm asphalt mixtures

published:
Number: Issue 29 (2024)
Section: Construction and civil engineering
The page spacing of the article: 93-104
Keywords: asphalt mixtures, variation factors; binder, energy-saving additive, temperature, physical and mechanical properties.
How to quote an article: Viacheslav Savenko, Anatolii Mudrychenko, Serhii Illiash, Valentyn Honcharenko. Optimization of the preparation temperature, content of energy-saving additive and asphalt crumb during the production of warm asphalt mixtures. Dorogi і mosti [Roads and bridges]. Kyiv, 2024. Issue 29. P. 93–104 [in Ukrainian].

Authors

State Enterprise «National Institute of Infrastructure Development» (SE «NIDI»), Kyiv, Ukraine
https://orcid.org/0000-0001-9787-2523
State Enterprise «National Institute for Development Infrastructure» (SE «NIDI»), Kyiv, Ukraine
https://orcid.org/0000-0002-3001-8012
National Transport University (NTU), Kyiv, Ukraine
http://orcid.org/0000-0003-4240-054X
National Transport University, Kyiv, Ukrainе
https://orcid.org/0000-0001-8174-7728

Summary

Introduction. The article investigates the effect of the preparation temperature, the amount of energy-saving additive and the amount of asphalt crumb on the physical and mechanical properties of warm asphalt mixtures. The method of experimental and statistical modeling was used in the study, and mathematical models describing the dependence of water saturation and compressive strength of asphalt concrete were developed. Based on the analysis of the results obtained, the areas of optimal values of the preparation temperature, the amount of energy-saving additive, and the amount of asphalt crumb during the production of warm asphalt mixtures were determined. In this case, the resulting mixture meets the standard requirements for hot fine-grained asphalt mixtures in terms of physical and mechanical properties.

Problem statement. Studies by the authors of [1] have shown that when preparing an asphalt mixture, it is very important to take into account changes in the properties of bitumen, which is the main component that characterizes the behavior of asphalt concrete. In the preparation of warm asphalt mixtures, it is advisable to use energy-saving additives, the introduction of which provides relatively new chemical effects that improve the workability, mobility and energy saving of mixtures made at lower temperatures than traditional hot mixtures.

At the same time, due to the large number of different types of additives, there is no accurate quantitative data on the dependence of asphalt concrete properties on the content of additives at different amounts of bitumen for different types of asphalt mixtures.

Given the high market value of additives, it is important to determine their optimal amount depending on the bitumen content, at which the set of physical and mechanical properties of asphalt concrete will be the best.

Another important factor in the technological process is the temperature of the mixture.

The authors of [2, 3] established the effect of the mixing temperature on the homogeneity of the mixture. The studies showed that an increase in the homogeneity of the mixture is achieved by increasing the heating temperature.

However, the study of the temperature limits for the preparation of warm asphalt mixtures does not provide full information on the optimal temperature conditions, since the temperature range is quite wide ― (120 – 160) °C.

Another important factor affecting the quality of asphalt concrete is the amount of asphalt crumb added to the mixture.

Asphalt crumb is added to the mixture, which is cold and wet, and which affects the production temperature and the grading composition of the mixture. In the manufacture of warm asphalt mixtures with the addition of asphalt crumb, it is necessary to take into account the quality of the crumb, namely its grading and the amount of bitumen.

Objective. The aim of the study was to investigate the effect of the preparation temperature, the amount of energy-saving additive, and the amount of asphalt crumb on the physical and mechanical properties of warm asphalt mixtures. To establish the region of optimal values of the determined factors.

Materials and methods. Experimental comparative tests of warm asphalt mixtures made at different temperatures with different contents of energy-saving additives and different amounts of asphalt crumb were carried out. The method of experimental and statistical modeling was used in the research, and mathematical models were developed that describe the dependence of water saturation and compressive strength of asphalt concrete on the preparation temperature, energy-saving additive content, and amount of asphalt crumb.

Results. The areas of optimal values of the accepted variation factors: production temperature, energy-saving additive content, and the amount of added asphalt crumb during the preparation of warm asphalt mixtures were determined.

Conclusions. As a result of the application of the method of experimental and statistical modeling, the optimal interval of technological temperatures for the production of warm asphalt mixtures, the optimal content of energy-saving additives, and the optimal amount of asphalt crumb were determined, at which the maximum values of the complex of physical and technical parameters of asphalt concrete are achieved.

References

  1. Kopynets I. Doslidzhennia zminy vlastyvostei asfaltobetoniv pid chas starinnia (Study of changes in the properties of asphalt concrete during aging). Dorohy i mosty. Kyiv, 2016. Issue 16. Р. 69–75 [in Ukrainian].
  2. Dony, A. Warm mix asphalt technology: An up to date review. Construction and Building Materials. 2020 September. Volume 268, URL: https://www.sciencedirect.com/science/article/abs/ pii/S0959652620321752 (дата звернення 10.03.2024) [in English].
  3. Dony, A. Reclaimed asphalt concretes with high recycling rates: Changes in reclaimed binder properties according to rejuvenating agent. Construction and Building Materials.  2013 April.  Volume 41, Р. 175–181. URL: https://www.sciencedirect.com/science/article/abs/pii/S095006181 2008586 (дата звернення 10.03.2024) [in English].
  4. DSTU B V.2.7-119:2011. Sumishi asfaltobetonni i asfaltobeton dorozhnii ta aerodromnyi. Tekhnichni umovy (Asphalt concrete mixtures and road and airfield asphalt concrete. Specification). Kyiv, 2011. 56 р. (Informatsiia ta dokumentatsiia) [in Ukrainian].
  5. DSTU B V.2.7-319:2016. Sumishi asfaltobetonni i asfaltobeton dorozhnii ta aerodromnyi. Metody vyprobuvan (Asphalt concrete mixtures and road and airfield asphalt concrete. Test methods).  Kyiv, 2016. 59 р. (Informatsiia ta dokumentatsiia) [in Ukrainian].