Coal fly ash in road construction and maintenance

published:
Number: Issue 29 (2024)
Section: Construction and civil engineering
The page spacing of the article: 58-67
Keywords: coal fly ash, bottom ash, industrial by-products, cement production, road construction, environmental protection.
How to quote an article: Zsolt Bencze, László Gáspár, Coal fly ash in road construction and maintenance. Dorogi і mosti [Roads and bridges]. Kyiv, 2024. Issue 29. P. 58–67 [in Ukrainian].

Authors

KTI Hungarian Institute for Transport Sciences and Logistics Non Profit Ltd., Budapest, Hungary
https://orcid.org/0000-0002-0574-4100
KTI Hungarian Institute for Transport Sciences and Logistics Non Profit Ltd., Budapest, Hungary
https://orcid.org/0000-0003-2130-7864

Summary

Introduction. There is a general worldwide aspiration to increase the sustainability in every national economy branch, including road engineering. The growing use of various industrial by-products as economical and eco-friendly road construction and maintenance techniques can be observed in many countries. Coal fly ash is a worldwide available industrial by-product that can be advantageously used in road sector.

Problem Statement. The utilization of various types of fly ash in road sector can be not only en-vironmentally friendly, but also cost effective; however, eventually several special technological measures must be taken.

Purpose. Presenting best practices and development trends for the use of coal fly ash in various road construction and maintenance techniques based on decade-long Hungarian and foreign experiences.

Materials and Methods. The main types investigated here are coal fly ash, eventually with acid or basic modification, also in treated forms, as well as bottom ash. The main utilization areas in road construction and maintenance are asphalt layers (principally the filler of the mixture), cement production, cement concrete pavements, other hydraulically bound pavement layers and subgrade material. (Additionally, the by-product can be used, among others, for bricks and blocks, wastewater treatment, and scrubber sludge solidification).

Results. Presenting best practices for the use of various types of fly ashes in road construction and maintenance can be beneficial for the experts of countries with limited experience in the field. The development directions (trends) outlined in the paper can supply with useful information for every interested road expert all over the world.

References

  1. Gáspár L. (editor): Secondary materials in road construction. Alföldi Nyomda Ltd, Budapest, Hungary, 2005, 255 p. ISBN 963 218 976 0 [In Hungarian].
  2.  Kamal K. (editor): Handbook of Fly Ash. Butterworth-Heinemann, Oxford (UK), 2021, 868 p. ISBN-13978-0128176863.
  3. ASTM International: Standard C618, standard specification for coal fly ash and raw or calcined natural pozzolan for use as a mineral admixture in concrete, 2003. Annual Book of ASTM Standards, P. 318–321.
  4.  Dale T.: What Is Fly-ash and How Is It Used in Concrete? 2023, 4 p. URL: https://www. thespruce.com/fly-ash-applications-844761.
  5. Ahmaruzzaman M.: A review on the utilization of fly ash. Progress in Energy and Combustion Science Vol. 36, Issue 3, 2010, P. 327–363, DOI: https://doi.org/10.1016/j.pecs. 2009. 11.003.
  6. Jayasinghe K: Use of Fly Ash in concrete mix. Civil Medium - Perceive Civil Engineering, Sri Lanka, 2020, 6 p.
  7. URL:https://www.quora.comWhat-are-eco-friendly-alternatives-to-using-fly-ash-in-concrete.
  8. Peter J. A, Neelamegam M, Dattatreya J. K, Rajamane N. P, Gopalakrishnan S:
    Utilisation of fly ash as cement replacement material to produce high performance concrete. Fly Ash Utilisation for Value Added Products Eds. B. Cltatterjee, K. K. Singh & N. G. Goswanti 1999, NML, Jamshedpur. P. 38-49.
  9. Thomas M: Optimizing the Use of Fly Ash in Concrete. Concrete Thinking for a Sustainable World. Portland Cement Association, 2007, 24 p.
  10. Mistry R, Roy T K: Fly ash as asphalt mixture filler. Perspectives in Science Vol. 8. September 2016. P. 307–309.
  11. Woszuk A, Bandura L, Franus W: Fly ash as low cost and environmentally friendly filler and its effect on the properties of mix asphalt. Journal of Cleaner Production Vol. 235, 20 October 2019. P. 493–502.
  12. American Coal Ash Association: Fly Ash Facts for Highway Engineers. Report No. FHWA-IF-03-019. 2003, 70 p.
  13. Mirković K, Tośic N, Mladenović G: Effect of Different Types of Fly Ash on Properties of Asphalt Mixtures. Advances in Civil Engineering Vol. 2019, 8107264 DOI: https://doi.org/10.1155/ 2019/8107264.
  14. Gáspár L sen.: Hungarian experiences with the utilization of fly ash in road construction. Civil Engineering Review, Budapest Vol. 32, Issue 9. P. 315–326. (In Hungarian).
  15. e-UT 06.03.53 Unbound and hydraulically bound base courses. Road Technical Directives, 2018, 54 p. (In Hungarian).
  16. URL: https://www.quora.com/How-is-fly-ash-transported.
  17. URL: https://www.fhwa.dot.gov/pavement/recycling/fach04.cfm.
  18. ASTM C593-19 Standard Specification for Fly Ash and Other Pozzolans for Use with Lime for Soil Stabilization, 2019, 5 p.
  19. e-UT 05.02.41 Use of fly ash as road binder. Road Technical Directives, 2017, 25 p. (In Hungarian).
  20. Obradović N: Evaluation of the benefits of utilization of fly ash as a material for road subgrade. MATEC Web of Conferences 239, 05016, 2018, 10 p. DOI: https://doi.org/10.1051/ matecconf/20182390516.
  21. Gáspár L, Karoliny M: Bottom Ash Embankments and Their Long-Term Performance. The International Journal of Pavement Engineering & Asphalt Technology. Vol 6. Issue 1, May 2005. P. 27–43.
  22. Csőke B, Mucsi G, Sík Cs, Gáspár L: Fly ash-based road construction binder. 2nd International Conference on Environmentally Friendly Roads, Warsaw, 2009, 10 p.
  23. e-UT 06.02.11 General geotechnical rules for road construction. Road Technical Directives, 2022, 206 p. (In Hungarian).
  24. Kaskiv V, Sokolov O: Theoretical substantiation of the use of fly ash as a filler in asphalt. Roads and Bridges Issue 28, 2023, P. 92–98.  DOI: https://doi.org/10.36100/dorogimosti2023.28.092 (In Ukrainian).
  25. URL: http://www.bvk-online.com
  26. Udvardi B, Géber R, Kocserha I: Actualities on the secondary by-products that can be utilized in road construction. Road Notes, Vol. 7, Issue 12, 2019, 10 p. DOI: https://doi.org/10.36246/ UL.2019.1.04  (In Hungarian).
  27. Bencze Zs, Gáspár L: Blast furnace slag in road construction and maintenance. Dorogi і mosti [Roads and bridges] Issue 23, March 2021, P. 53–59. DOI: https://doi.org/10.36100/dorogi-mosti2021.23.053.